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21 March, 2024

TOPDRIVE® ROZ1-K / 2XSL(ST)CH, the power supply cable for motors with VFD drives

Variable frequency drive (VFD) motors require specialized power cables to handle electromagnetic interference (EMI) and ensure optimal performance. Standard industrial cables often fail to provide adequate shielding, leading to equipment malfunction, motor bearing damage, and system inefficiency. TOPDRIVE® VFD ROZ1-K VFD EMC 2XSL (ST)CH cable has been specially engineered by Top Cable, a European cable manufacturer with over 30 years of experience, to address these critical challenges in industrial VFD installations.

This high-performance VFD power cable features a symmetrical 3C+3G conductor configuration, double-layer electromagnetic screening with 100% coverage, and XLPE insulation rated for 0.6/1 kV applications. Manufactured in compliance with IEC 60502-1 and CPR Cca standards, TOPDRIVE® ROZ1-K / 2XSL(ST)CH ensures electromagnetic compatibility (EMC) while delivering superior flexibility, halogen-free safety, and long-term reliability for demanding industrial environments.

DESIGN:

1 – Copper conductor class 5 (flexible).

2 – Protective conductor: the earth conductor is divided into three conductors (3G).

3 – XLPE insulation.

4 – Double shield of overlapping aluminium-polyester tape, plus a braid of tinned copper wires. 100% shielding.

5 – Halogen-free polyolefin (LSZH) outer sheath.

TOPDRIVE® ROZ1-K VFD (EMC)

WHY VFD MOTORS REQUIRE SPECIALIZED POWER CABLES

Understanding VFD operation and EMI challenges

Variable frequency drives convert standard AC power into variable frequency and voltage output through pulse width modulation (PWM). This switching process generates high-frequency harmonics and common mode currents that standard cables cannot adequately handle. Without proper shielding, these electrical disturbances cause:

The right cable selection for best VFD performance

According to industry research, 25% of global electrical energy consumption comes from electric motors. VFD technology improves motor efficiency by 20-40%, but only when paired with appropriate cabling. The cable acts as the transmission medium between the drive and motor, with its electrical characteristics directly impacting system performance, energy efficiency, and equipment longevity.

TOPDRIVE® ROZ1-K / 2XSL(ST)CH TECHNICAL SPECIFICATIONS AND DESIGN FEATURES

Symmetrical 3C+3G conductor configuration

The TOPDRIVE® ROZ1-K / 2XSL (ST)CH employs a symmetrical arrangement of three phase conductors (3C) plus three ground conductors (3G) positioned alternately around the cable core. This geometric configuration:

Conductor specifications:

Double-Layer EMC screening

TOPDRIVE® ROZ1-K / 2XSL(ST)CH features a comprehensive dual-screen  construction providing 100% electromagnetic coverage:

First layer: Overlapping aluminum-polyester tape with minimum 20% overlap, creating a continuous metallic barrier against radiated EMI from 1 kHz to 1 GHz frequency range.

Second layer: Tinned copper braid (optical coverage ≥85%) providing:

This double-screening approach achieves transfer impedance values below 10 mΩ/m at VFD operating frequencies, significantly outperforming single-shield designs.

XLPE insulation for superior electrical performance

Cross-linked polyethylene (XLPE) insulation offers critical advantages over PVC in VFD applications:

Halogen-Free LSZH outer sheath

The polyolefin-based outer sheath provides:

INSTALLATIONS WHERE TOPDRIVE® ROZ1-K / 2XSL(ST)CH VFD (EMC) 0,6/1 kV CABLE IS SUGGESTED FOR USE

TOPDRIVE® ROZ1-K / 2XSL(ST)CH VFD EMC cable has proven reliability in:

Manufacturing and automation:

Process industries:

HVAC and building systems:

Power generation:

Comparing VFD Cable Options

FeatureTOPDRIVE®
ROZ1-K / 2XSL(ST)CH
Standard VFD cableUnscreened
EMC Compliance✓ Full (IEC 60502-1)Partial✗ None
CPR compliance (fire performance)Cca -s1a, d1, a1
Excellent
LimitedBasic
ScreenDouble (100%)Single/NoneNone
Ground System3C+3G symmetrical1G standard1G standard
InsulationXLPE (90°C)XLPE (90°C)PVC (70°C)
VFD SuitabilityExcellentLimitedNot recommended
Bearing Current Protection✓ YesMinimal✗ No
Cable Length CapabilityUp to 300m*Up to 100m<50m
EMI Emission LevelVery LowModerateHigh
*With appropriate VFD output filters

WHERE TO BUY TOPDRIVE® ROZ1-K / 2XSL(ST)CH VFD (EMC) FOR FREQUENCY INVERTERS?

To buy TOPDRIVE® ROZ1-K cable on drums in various formats, please see our sales conditions for Electrical Distributors and Wholesalers here. We can also put you in touch with your nearest Top Cable distributor.

Some of the most common cross-sections with immediate stock are as follows:

CableConductor cross-section
(mm2)
TOPDRIVE® ROZ1-K / 2XSL(ST)CH VFD (EMC)3 x 6 + 3 G 1,5
TOPDRIVE® ROZ1-K / 2XSL(ST)CH VFD (EMC)3 x 16 + 3 G 2,5
TOPDRIVE® ROZ1-K / 2XSL(ST)CH VFD (EMC)3 x 16 + 3 G 6
TOPDRIVE® ROZ1-K / 2XSL(ST)CH VFD (EMC)3 x 50 + 3 G 10
TOPDRIVE® ROZ1-K / 2XSL(ST)CH VFD (EMC)3 x 120 + 3 G 16
TOPDRIVE® ROZ1-K / 2XSL(ST)CH VFD (EMC)3 x 240 + 3 G 50
TOPDRIVE® ROZ1-K / 2XSL(ST)CH VFD (EMC)4 G 2,5
Most common TOP CABLE TOPDRIVE® R0Z1-K / 2XSL(ST)CH power cable cross-sections in immediate stock

If you need to consult additional technical aspects of this cable, such as its maximum admissible current or voltage drop, please contact us.

PARTNER WITH A LEADING EUROPEAN VFD CABLE MANUFACTURER

Since 1992, Top Cable has specialized in manufacturing high-performance industrial cables for demanding worldwide applications. Our TOPDRIVE® ROZ1-K / 2XSL(ST)CH VFD EMC cable represents over three decades of engineering expertise in electromagnetic compatibility and motor power supply solutions.

Why choose Top Cable as your VFD cable supplier?

Ready to specify TOPDRIVE® ROZ1-K / 2XSL(ST)CH for your next VFD installation?

Contact our technical sales team for:

TOPDRIVE® ROZ1-K / 2XSL(ST)CH

Flexible EMC LSZH screened cable for Variable Frequency Drive motors

FREQUENTLY ASKED QUESTIONS (FAQ) ABOUT TOPDRIVE® ROZ1-K / 2XSL(ST)CH VFD CABLE (EMC)

Are all VFD cables the same and what advantages does the TOPDRIVE® ROZ1-K / 2XSL(ST)CH cable have over other R0Z1-K / 2XSL(ST)CH cables?

Top Cable’ s TOPDRIVE® ROZ1-K / 2XSL(ST)CH cable design is the one with the highest performance, favouring earth leakage and avoiding the effect of voltage peaks:

Flexible copper conductor (class 5), which gives the cable maximum flexibility.
Arrangement of conductors and earth three plus three (3C+3G) to avoid current leakage through earth.
Cross-linked polyethylene insulation (XLPE) with performance far superior to PVC.
Double aluminium-polyester screen that offers 100% shielding and thus prevents the emission of electromagnetic waves from our cable to the rest of the equipment.
Tinned copper mesh, with anti-corrosion features and better installation.
Halogen-free outer sheath (LSZH) with the highest CPR classification (Cca – s1a, d1, a1) with low emission of fumes and corrosive gases in case of fire to protect people and equipment.

This is why Top Cable’s TOPDRIVE® R0Z1-K cable is recommended by leading manufacturers of variable frequency drives and also by GAMBICA, the British Capital Goods Association.

If you are looking for a cable for powering motors with variable frequency drives of the highest performance, please contact us.

Why is it recommended to use XLP cables (as opposed to PVC) to power VFD motors?

To avoid voltage peaks, we should use a cable with XLPE insulation (90ºC) instead of one with PVC insulation (70ºC). In addition, the dielectric coefficient of XLPE (2.3) is much lower than that of PVC (7.4), which also reduces the capacitive effect and therefore the magnitude of the reflected waves.

Can I install an unshielded cable to power motors with VFD drives?

As mentioned above, a cable with an inadequate shield (or no shield) can act as an antenna and be a source of radiated emissions. RV, RV-K, or RZ1-K cables do not guarantee electromagnetic compatibility and impedance matching, and are therefore not suitable for powering VFD motors.

Similarly, it is not advisable to install single core cables, even if they are shielded, as it is necessary to compensate for inductions and respect the symmetrical configuration of the 3C+3G phases.

Where can I find the technical specification of the TOPDRIVE® ROZ1-K cable in PDF format?

Here is the PDF of the summary technical specification of the TOPDRIVE® R0Z1-K cable. If you need to consult additional technical aspects of this cable, such as its maximum admissible current or voltage drop, please contact us.

What is the price of the TOPDRIVE® ROZ1-K rubber cable?

At Top Cable you will get the highest quality cables, with the best prices and the best service for TOPDRIVE® R0Z1-K rubber electrical cable drums and spools. Contact us.

What is the colour code of the TOPDRIVE® ROZ1-K cable?

The standardised identification of the insulated conductors of the TOPDRIVE® R0Z1-K cable is as follows:
3 x + 3 G: Grey + brown + black + Yellow/Green (3G) (from 6 mm2).
4 G : Grey + brown + black + Yellow/Green (up to 4 mm2).

What features does the TOPDRIVE® ROZ1-K cable offer against fire?

Flame non-propagation according to UNE-EN 60332-1 / IEC 60332-1.
Fire non-propagation according to UNE-EN 60332-3 / IEC 60332-3 and EN 50399.
CPR reaction to fire: Cca-s1a, d1, a1, according to EN 50575.
Halogen-free according to UNE-EN 60754-1 / IEC 60754-1.
Low emission of corrosive gases according to UNE-EN 60754-2 / IEC 60754-2.
Low smoke emission according to UNE-EN 61034 / IEC 61034:
Light transmittance > 80%.

What certifications does the TOPDRIVE® ROZ1-K cable meet? What is its CPR rating? Where can I check its DoP?

TOPDRIVE® R0Z1-K cable has been designed according to the IEC 60502-1 / IEC 60092-353 reference standard and complies with the European CPR (Construction Products Regulation) Cca – s1a, d1, a1. You can consult the Declaration of Performance (DoP) at this link. In addition, the TOPDRIVE® R0Z1-K cable is CE / UKCA / BUREAU VERITAS / DNV-GL / ABS /LLOYD’S REGISTER / RoHS /.

What precautions should be taken into account during the installation of a TOPDRIVE® ROZ1-K cable for VFD applications?

Certain precautions must be taken during installation:

Always respect the bending radius of the cable. Radii smaller than the minimum indicated may cause damage or breakage to the outer sheath.
Adequacy of the laying. The cable must be laid carefully, taking care not to damage the cover in irregular areas, sharp edges, etc.
Fixings/Fastenings. Adapt the fixings so that the cable adopts a natural position in the laying to avoid stress concentration on the roof. Allow a certain degree of freedom of movement and avoid excessively tight cable ties.

How does a variable frequency drive (VFD) work?

A Variable Frequency Drive (VFD) is a system for controlling the rotational speed of an alternating current (AC) motor by controlling the power frequency supplied to the motor.

An electric motor rotates its rotor according to the parameters achieved by the voltage and frequency of the electrical power supplied to the motor. Internationally, there are different mains voltages, such as 400 V (three-phase), 380 V (three-phase), etc., and frequencies of 50 or 60 Hertz. By varying the voltage and/or frequency, the performance of the motor, including the speed, varies. It is usually difficult to change the voltage or frequency without auxiliary equipment.

To vary the voltage and frequency effectively, a variable frequency drive is used. Normal power is supplied to the VFD and the output of the VFD is fed to the electric motor. The VFD has controls that can be adjusted to control the speed of the motor.

A VFD provides precise control of the speed and torque of an AC motor through pulse width modulation (PWM). In a VFD system, it is critical to choose the right cable for best performance, maximum energy efficiency and long life.